Loudspeaker Engineering How To Design Speaker Crossovers

Learn how to design a passive crossover network. Five examples of crossovers (2-way, 3-way) in different enclosures.

Last updated 2022-01-10 | 4.4

- Design 2-way and 3 way crossovers
- Achieve linear frequency response
- Align the speaker drivers in phase

What you'll learn

Design 2-way and 3 way crossovers
Achieve linear frequency response
Align the speaker drivers in phase
Pick the right components for audio applications
Basics on electrical engineering
How to assemble a crossover board
Learn basic soldering

* Requirements

* Basic knowledge about electrical circuits.
* Finished Acoustics 101 course.
* Finished acoustics 201 course.


Design you own speaker crossover

This course is the last piece in the loudspeaker design process. You will learn how to use the FRD and ZMA files (check Acoustics 201 course) to design 2-way and 3-way crossovers. These designs will be done in XSim which is a free application. Crossover design, while it does have some general guidelines, it's unique for every crossover. For this reason, 5 different types of enclosures have been built for this course : two 2-way bass reflex bookshelf speakers, a 3-way bass reflex, a sealed MTM and a 3-way bass reflex floorstanding speaker with dual woofers. This way you will get a better understanding on how the process works. It takes not only knowledge, but also intuition and experience when designing a crossover.

Specific circuits for crossover design

Besides the basic filtering for speakers (1st order, 2nd order, etc), there are other circuits which are implemented to correct the frequency and the phase response of the system. Since we have 5 examples to play with, we have enough crossover projects to go through most of these in a practical way. To mention some of the circuits : impedance equalization circuit, attenuation pad, baffle step compensation, ladder delay network, notch filter, and more.

Testing the new crossovers

Designing a crossover on your computer is convenient but we will also test it out. I have a large amount of electrical components, capacitors, inductors and resistors, from small to large values. After we design the crossover in XSim, we will assemble a prototype crossover and check how it measures and how it sounds. Some tips and tricks on how to make your life easier and what to avoid when building a prototype.

Building a crossover network

Building a crossover network will require some handy work. You will need to be aware of the size and material of the board, how and where you place your components. What will you use to fix the components to the board. How to make sure the components won't rattle about. Unavoidably you will acquire some basic soldering skills as well.

At the end of this course, and by taking the previous 2 courses as well, you will be able to fully design from scratch your own multi-way loudspeaker.

Who this course is for:

  • DIY-ers who want to make multi-way loudspeakers
  • Audiophiles who want to learn how to make their own custom crossover
  • Those who want to extend their knowledge about electro-acoustics.

Course content

9 sections • 35 lectures

Crossover components overview + Resistors Preview 03:13

Capacitors Preview 06:03

Inductors Preview 04:27

Objective Preview 05:37

Basic circuit diagram Preview 04:12

Diagram basics Preview 11:09

Attenuation L-pad Preview 05:03

Baffle step compensation circuit Preview 05:38

Zobel network Preview 03:43

Series notch filter Preview 04:58

Parallel notch filter Preview 03:47

Presentation and speaker selection Preview 06:33

Enclosure description Preview 02:29

Measurements Preview 08:43

Crossover design Preview 15:29

Prototype crossover Preview 05:43

Description Preview 10:26

Measurements Preview 07:09

Crossover design Preview 12:47

Prototype crossover Preview 04:46

Component voltage and power requirements Preview 05:05

Component values Preview 06:09

Inductor placement Preview 05:18

Crossover build bass side Preview 16:04

Crossover build tweeter side Preview 17:44

Finishing touches Preview 05:26